The Toyota Tacoma Trailhunter grill is a popular upgrade for Tacoma owners seeking a more rugged and aggressive look. While pre-made kits offer convenience, a DIY approach can save significant money. This guide explores upgrading to a Trailhunter grill using readily available parts and 3D-printed components.
Sourcing the Toyota Tacoma Grill and Components
The core components for this upgrade are the genuine Toyota Tacoma Trailhunter grill parts. These can be purchased using specific Toyota part numbers, ensuring a perfect fit. Aftermarket light bars, significantly cheaper than branded options, provide excellent illumination without breaking the bank. Using the truck’s existing auxiliary switches for wiring further reduces costs.
3D Printing for Bracket Fabrication
While pre-made brackets are available, 3D printing offers a cost-effective alternative. Using high-temperature filaments like ABS, PA6 (Nylon), or ASA is crucial due to the bracket’s proximity to the radiator. PLA is not recommended for this application. Printing thicker brackets with solid infill using Nylon or reinforced ABS may provide sufficient strength. However, longer button screws (3/16″-1/4″) might be necessary to accommodate the increased thickness. Consider exploring a community group buy for metal bracket fabrication from services like SendCutSend (SCS) for potential cost savings if multiple people are interested.
Choosing the Right Filament for Camera Mount
For mounting a camera, high-temperature filaments are again essential. ABS, PA6, or ASA are suitable choices to withstand the engine bay’s heat. Avoid using PLA due to its lower temperature resistance.
Conclusion
Upgrading your Toyota Tacoma with a Trailhunter grill and integrated light bar is achievable through a DIY approach, leveraging readily available parts and 3D printing. This method offers significant cost savings compared to pre-built kits. Remember to use appropriate high-temperature filaments for 3D-printed components and consider a community group buy for metal brackets to maximize savings.
